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Lubrication Schedule

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PAGE 45
LUBRICANT LIST
PROJECT NO: Turkmenistan Ethane Cracker and PE PP P.0. NO.: PPO-TACE-001-MR-020 ITEM NO.: 350-M-01 VENDOR: FLUID Misch- und Dispergiertechnik PAGE 1 OF 1
EQUIPMENT PARTS TO BE LUBRICATED LUBRICANT Q'TY/PART AND INTERVAL NOTES
ITEM NO. Q'TY PART NAME PART Q'TY/ UNIT BRAND TYPE INITIAL CHARGE (L) REPLACEMENT CHARGE MAKE-UP  
B.P SHELL MOBIL QUANTITY L / SET) INTERVAL QUANTITY L/SET) INTERVAL
Motor ABB M3KP 80 MB 4   Bearing DE-Side: 6205-2Z/C3 NDE-Side: 6204-2Z/C3   N.A. Gadus S5 V100 2 Unirex N2 or N3 grease       N.A. N.A. Lifetime lubrication, change bearing
Gear unit SEW RF27   Oil sump     N.A. Omala S4 GX150 SHC 629 Oil ISO VG 150 0,7 0,7 10000 h* N.A. N.A.  
Gear unit SEW RF137   Bearing     N.A. N.A. N.A. grease, Petamo GHY 133 N 50 g 50 g 10000 h* N.A. N.A. fill the cavities between the rolling elements two-thirds full with grease
Adapter SEW AM80/II2GD   Bearing     N.A. N.A. N.A. grease, Petamo GHY 133 N 50 g 50 g 25000 h* N.A. N.A. fill the cavities between the rolling elements one-thirds full with grease
mechanical seal ESD34NY060C2XV         N.A. N.A. N.A. Buffer fluid, Klueber4UH 1-15 2,2 2,2 4000 h** N.A. N.A.  
*at least after 5 years **at the latest after one year   This lubrication schedule shall be a help for the lubrication staff only. The instructions from the suppliers are authoritative. Comment: Bearings with cover disks on either side are lubricated for life and must be replaced --> bearing change interval: see Service Instructions
                                 

 

Lubricants

 

Unless a special arrangement is made, SEW-EURODRIVE supplies the drives with a lubricant fill adapted forthe specific gear unit and mounting position. The mounting position (M1 - M6, see chapter "Mounting positions (→ 110)’’) must be specified in the order. You must adapt the lubricant fill in case of any subsequent changes made to the mounting position, see chapter "Lubricant fill quantities (→ 151)’’.

Bearing greases

 

The gear unit rolling bearings are given a factory-fill with the greases listed below. SEW-EURODRIVE recommends re-greasing the rolling bearings with a grease filling at the same time as changing the oil.

 

  Ambient temperature Manufacturer Type
Gear unit rolling bearings -40 °C to +80 °C Fuchs Renolit CX-TOM 151)
-40 °C to +80 °C Kluber Petamo GHY133N
  -40 °C to +40 °C Castrol Castrol Optileb GR FS2
-20 °C to +40 °C Fuchs Plantogel 2S

1) Bearing grease based on semi-synthetic base oil.

 

 

INFORMATION

The following grease quantities are required:   • For fast-running bearings (gear unit input side):Fill the cavities between the rolling elements one-third full with grease.   • For slow-running bearings (gear unit output end):Fill the cavities between the rolling elements two-thirds full with grease.

 

21932786/EN – 05/2015

Lubricant table

01 751 09 04

Carter EP 220 Carter SY 220 Carter SH 220 Carter SH 150 Carter EP 150   Dacnis SH 32     Carter EP 680   Carter SH 460 Carter SH 150 Carter EP 150 Carter SY 220   Dacnis SH 32                                
Renolin CLP 220 Renolin PG 220 Renolin Unisyn CLP 220 Renolin Unisyn CLP 150 Renolin CLP 150 Renolin Unisyn CLP 68 Renolin Unisyn OL 32     Renolin SEW 680 Renolin PG 680 Renolin Unisyn CLP 460 Renolin Unisyn CLP 150 Renolin CLP 150 Renolin PG 220 Renolin Unisyn CLP 68 Renolin Unisyn OL 32 Cassida Fluid GL 460 Cassida Fluid GL 220 Cassida Fluid HF 68 Plantogear 460 S                        
Optimol Optigear BM 220 Optiflex A 220 Optigear Synthetic X 220 Optigear Synthetic X 150 Optigear BM 100   Optilieb HY 32     Optigear BM 680 Optiflex A 680 Optigear Synthetic X 460 Optigear Synthetic X 150 Optigear BM 150 Optiflex A 220   Alphasyn T32 Optileb GT 460 Optileb GT 220 Optileb HY 68                          
Tribol Tribol 1100/220 Tribol 800/220 Tribol 1510/220   Tribol 1100/150         Tribol 1100/680 Tribol 800/680     Tribol 1100/150 Tribol 800/220                                    
Merора 220 Synlube CLP 220 Pinnacle EP 220 Pinnacle EP 150 Merора 150   Cetus РАО 46     Merора 680 Synlube CLP 680 Pinnacle EP 460 Pinnacle EP 150 Merора 150 Synlube CLP 220   Cetus РАО 46                                
Klüberoil GEM 1-220 N Klübersynth GH 6-220 Klübersynth GEM 4-220 N Klübersynth GEM 4-150 N Klüberoil GEM 1-150 N   Klüber-Summit HySyn FG-32 Klübersynth GH 6-460 Klübersynth UH1 6-460 Klüberoil GEM 1-680 N Klübersynth GH 6-680 Klübersynth GEM 4-460 N Klübersynth GEM 4-150 N Klüberoil GEM 1-150 N Klübersynth GH 6-220   Klüber-Summit HySyn FG-32 Klüberoil 4UH1-460 N Klüberoil 4UH1-220 N Klüberoil 4UH1-68 N Klüberbio CA2-460 Kliiber SEW HT-460-5   Klübersynth UH1 6-460 Klübersynth GH 6-220 Klübersynth UH1 6-460       Klübersynth UH1 14-151   Klübersynth GH 6-220 Klübersynth UH1 6-460
BP Energol GR-XP 220 BP Enersyn SG-XP 220     BP Energol GR-XP 150         BP Energol GR-XP 680 BP Enersyn SG-XP 680     BP Energol GR-XP 150 BP Enersyn SG-XP 220                                    
Shell Omala S2 G 220 Shell Omala S4 WE 220 Shell Omala S4 GX 220 Shell Omala S4 GX 150 Shell Omala S2 G 150 Shell Omala S4 GX 68       Shell Omala S2 G 680 Shell Omala S4 WE 680 Shell Omala S4 GX 460 Shell Omala S4 GX 150 Shell Omala S2 G 150 Shell Omala S4 WE 220 Shell Omala S4 GX 68                                  
Mobilgear 600 XP 220 Mobil Glygoyle 220 Mobil SHC 630 Mobil SHC 629 Mobilgear 600 XP 150 Mobil SHC 626 Mobil SHC 624     Mobilgear 600 XP 680 Mobil Glygoyle 680 Mobil SHC 634 Mobil SHC 629 Mobilgear 600 XP 150 Mobil Glygoyle 220 Mobil SHC 626 Mobil SHC 624           Mobil Synth Gear Oil 75 W90       Mobil SHC 624 Mobilgear 600 XP 220 Mobillux EP 004   Mobil SHC 624    
VG 220 VG 220 VG 220 VG 150 VG 150 VG 68 VG 32 VG 460 VG 460 VG 680 VG 680 VG 460 VG 150 VG 150 VG 220 VG 68 VG 32 VG 460 VG 220 VG 68 VG 460 VG 460 SAE 75W90 (~VG 100) VG 460 VG 220 VG 460 VG 32 VG 220 NLGI 00 NLGI 1 VG 32 VG 220 VG 460
CLP (CC) CLP PG CLP HC CLP HC CLP (CС) CLP HC CLP HC CLP PG H1 PG CLP (CC) CLP PG CLP HC CLP HC CLP (CC) CLP PG CLP HC CLP HC CLPHC NSF H1 E SEW PG API GL5 H1 PG CLP PG H1 PG CLP HC CLP (CC) DIN 51 818 DIN 51 818 CLP HC CLP PG H1 PG
Standard Standard Standard Standard Standard Standard
 
                                                                                 

21932786/EN – 05/2015
54043198373448075

INFORMATION

This lubricant recommendation in no way represents a guarantee as to the quality of the lubricant delivered by each respective supplier. Each lubricant manufacturer is responsible for the quality of their product. Thus the lubricant table is not binding. It may be necessary to contact SEW-EURODRIVE.

 


Drive

 

(Version with gearmotor)

 

Module Instruction Maintenance interval
by calendar (at the latest) by operating hours (at the latest)
1 week 6 month 1 year 2 years 3 years 4000 h 8000 h 16000 h 14400 h
Motor Follow the motor manufacturer’s maintenance instructions (→ chapter 9 & nameplate)
Gear Follow the gear manufacturer’s maintenance instructions (→ chapter 9 & nameplate)
Bearing(s) (for ATEX-agitators type HWL): If the manufacturer’s manuals does not prescribe shorter intervals:
For ATEX-agitators All category Replace              
Check bearings for strange noise → chapter 6                
When elastic transmission part(s) exist, either in the drive or inside the agitator lantern:   Elastic coupling(s) Visual check of elastic coupling(s) (Replace when worn)              
Entire drive Overhaul                

 


Mechanical Seal

Module Instruction Maintenance interval
by calendar (at the latest) by operating hours (at the latest)
1 day 1 week 6 month 1 year 2 years 3 years 4000 h 8000 h 16000 h 14400 h
Bearing (s) in the mechanical seal see the manufacturer maintenance instructions (→ chapter 9) If the suppliers' manuals do not contain different requirements, refill each bearing with heavy duty lithium saponified mineral oil based bearing grease or use product- or if specified, food-compatible bearing grease
Bearing (s): If the manufacturer's manuals does not prescribe shorter intervals:
For ATEX-agitators All category Replace                
Check bearings for strange noise → chapter 6                  
Sliding rings If the mechanical seal manufacturer does not prescribe shorter intervals:
For ATEX-agitators All categories Replace                

* For agitators on heated vessels with temperatures >150°C, the intervals should be halved


Impeller

(Version without coated surfaces)

 

Module Instruction Maintenance interval
by calendar (at the latest) by operating hours (at the latest)
1 week 6 month 1 year 2 years 3 years 4000 h 8000 h 16000 h 14400 h
Impeller Check for bending              
Check for erosion and corrosion              
Check threaded joints for proper tightening torque              

 


Threaded Joints/Fall Off Lockings

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