Service Instructions

For Mechanical Seal System

ESD34NY060

To be filled in bv customer

Inventory no.:

Place of installation:

2016-03-24/DPA

Contents

EKATO order no.:

30008314-40/41/42/43

Data Sheet

EKATO order no.:

30008314-10/11/12/13/14/15

EC declaration of incorporation for partly completed machinery
in accordance with the directive 2006/42/EC on machinery - Annex II 1 B

herewith declares that for the following partly completed machinery

product designation: Gleitringdichtungs-System/Mechanical Seal System ESD34GY100 mit Versorgung/with supply unit

within the limits set forth in the Specifications, the essential requirements according to Annex I of the Machinery Directive 2006/42/EC that are relevant for the equipment supplied, are applicable and fulfilled to the extent deemed necessary after a risk assessment carried out by EKATO RMT.

The assembly instructions supplied with the partly completed machinery contain a description of the conditions which must be met with a view to correct assembly of the partly completed machinery with other parts, so as not to compromise safety and health.

Furthermore we declare that the equipment supplied by subcontractors was installed in compliance with their instructions. The attached declarations, certifications and notes of the individual manufacturers apply.

The partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of the Machinery Directive 2006/42/EC.

This applies, in particular, to the interfaces where the EKATO RMT equipment ends. The manufacturer of the partly completed machinery is not in a position to assess whether the essential requirements of the directives have been applied to and are fulfilled by these interfaces. This assessment and the resulting measures are the responsibility of the manufacturer of the machine into which the partly completed machinery will be incorporated, or of his authorized representative.

Similarly, in the case of partly completed machinery intended for use with foodstuffs or with cosmetics or pharmaceutical products, only the manufacturer of the machine into which the partly completed machinery is to be incorporated can assess whether the supplementary requirements according to Annex I, item 2, are applicable and are met.

If this partly completed machinery or any of its components is subject to additional directives, reference is made to the corresponding declarations of conformity (see assembly instructions).

The relevant technical documentation described in Annex VII, part B, has been prepared for the partly completed machinery.

The manufacturer undertakes to transmit, in response to a reasoned request by the national authorities, relevant information on the partly completed machinery by a suitable method.

Person authorized to assemble the relevant technical documentation: Hans-Jürgen Weiß.

Signature on German original (57001192-DE).

EC declaration of incorporation for partly completed machinery
in accordance with the directive 2006/42/EC on machinery - Annex II 1 B

herewith declares that for the following partly completed machinery

product designation: Gleitringdichtungs-System/Mechanical Seal System ESD34GY100 mit Versorgung/with supply unit

within the limits set forth in the Specifications, the essential requirements according to Annex I of the Machinery Directive 2006/42/EC that are relevant for the equipment supplied, are applicable and fulfilled to the extent deemed necessary after a risk assessment carried out by EKATO RMT.

The assembly instructions supplied with the partly completed machinery contain a description of the conditions which must be met with a view to correct assembly of the partly completed machinery with other parts, so as not to compromise safety and health.

Furthermore we declare that the equipment supplied by subcontractors was installed in compliance with their instructions. The attached declarations, certifications and notes of the individual manufacturers apply.

The partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of the Machinery Directive 2006/42/EC.

This applies, in particular, to the interfaces where the EKATO RMT equipment ends. The manufacturer of the partly completed machinery is not in a position to assess whether the essential requirements of the directives have been applied to and are fulfilled by these interfaces. This assessment and the resulting measures are the responsibility of the manufacturer of the machine into which the partly completed machinery will be incorporated, or of his authorized representative.

Similarly, in the case of partly completed machinery intended for use with foodstuffs or with cosmetics or pharmaceutical products, only the manufacturer of the machine into which the partly completed machinery is to be incorporated can assess whether the supplementary requirements according to Annex I, item 2, are applicable and are met.

If this partly completed machinery or any of its components is subject to additional directives, reference is made to the corresponding declarations of conformity (see assembly instructions).

The relevant technical documentation described in Annex VII, part B, has been prepared for the partly completed machinery.

The manufacturer undertakes to transmit, in response to a reasoned request by the national authorities, relevant information on the partly completed machinery by a suitable method.

Person authorized to assemble the relevant technical documentation: Hans-Jürgen Weiß.

Signature on German original (57001192-DE).

EKATO Rühr- und Mischtechnik GmbH
Agitator type: ESD34NY060C2XV Parts list no.: 20214353 Drawing no.: 554-91799-03 C
Pos.	Piece	Denomination	Part-no.	Size	Material	Weight/PC (kg)
		seal housing			1.4301	4,000
		Insert for seal housing	554-90983-03B		1.4571	0,500
		Lap join flange	554-91143-03C 20093636		1.4301	2,000
		shaft sleeve	554-92186-03		1.4571	3,500
		fixing segment	524-94162-00B 20039738		1.4301	1,00
		stationary seal ring	554-91145-03A 10081885		SISIC	1,000
		rotating seal ring	554-91146-03B 10070364		FH42Z5	1,500
		stationary seal ring	554-91145-03A 10081885		SISIC	1,000
		rotating seal ring	554-91146-03B 10070364		FH42Z5	1,500
		FDA-approved O-ring			PTFE	0,009
		O-ring			FKM Viton GLT FKM	0,003
		O-ring			FEP/VMQ	0,014
		O-ring			FEP/VMQ	0,014
		O-ring			FKM Viton GLT FKM	0,012

EKATO Rühr- und Mischtechnik GmbH
Agitator type: ESD34NY060C2XV Parts list no.: 20214353 Drawing no.: 554-91799-03 C
Pos.	Piece	Denomination	Part-no.	Size	Material	Weight/PC (kg)
		O-ring			FKM Viton GLT FKM	0,012
		O-ring			FEP/VMQ	0,016
		O-ring			FKM Viton GLT FKM	0,007
		helical wound spring			1.4310	0,001
		Verbus Ripp screws			STAHL -ZN	0,016
		set screw	051-	M6X6	A2	1,000
		socket head cap screw		M5X6	A4-70	0,003
		leakage threaded nozzle	062-44-001		PLASTIC	0,100

EKATO Rühr- und Mischtechnik GmbH
Agitator type: VGSXC-EWX Parts list no.: 20324168 Drawing no.: 20324168 A
Pos.	Piece	Denomination	Part-no.	Size	Material	Weight/PC (kg)
		storage vessel			1.4301	5,453
		water jacket	585-95115-00E 20070209		1.4301	3,800
		external retaining ring			1.4122/SS	0,038
		top cover VGS	585-95293-03		1.4301	0,700
		bootom cover VGS	585-95492-01E 20070254		1.4301	0,900
		O-ring			FKM -GLT	0,006
		O-ring			FKM -GLT	0,015
		straight pipe union			1.4571	0,150
		seal ring A			ALUMINIUM	0,001
		magnetic float switch			1.4571	1,500
		O-ring			FKM Viton GLT FKM	0,001
		isolating switch amplifier				1,000

EKATO Rühr- und Mischtechnik GmbH
Agitator type: KP-C34Y060VGS-DFPX-0-15 Parts list no.: 20316741 Drawing no.: 20316741 C
Pos.	Piece	Denomination	Part-no.	Size	Material	Weight/PC (kg)
		straight pipe union			1.4571	0,079
		seal ring			AISI316/ HNBR 70ShA, schwarz	0,001
		plug		G1/4"A	1.4571	0,026
		seal ring			AISI316/ HNBR 70ShA, schwarz	0,001
		straight pipe union			1.4571	0,110
		seal ring			AISI316/ HNBR 70ShA, schwarz	0,001
		nozzle	585-94781-01C 20056313		1.4571	0,800
		Handpump-100bar standard	580-99198-00		1.4571	3,300
		hexagon bolt		M6X16	A4-70	0,006
		disk			A4	0,001
		holding plate	585-99289-00A		1.4301	3,500
		mounting support	585-99290-02		1.4301	0,500
		hexagon bolt		M12X40	A4-70	0,052
		wedge lock washer			A4	0,003

EKATO Rühr- und Mischtechnik GmbH
Agitator type: KP-C34Y060VGS-DFPX-0-15 Parts list no.: 20316741 Drawing no.: 20316741 C
Pos.	Piece	Denomination	Part-no.	Size	Material	Weight/PC (kg)
		hexagon nut		M12	A4-70	0,018
		pressure gauge			1.4571	0,900
		Manometer connection			1.4571	0,200
		L-union	062-		1.4571	0,200
		Seal-edge ring			1.4571	0,005
		safety valve			1.4404	2,000
		Straight female stud coupling			1.4571	0,200
		tube union tee			1.4571	0,200
		tube			EN10216-5 1.4571	0,040
		straight pipe union			1.4571 1.4571	0,109
		threaded flange			1.4571 /SS316H	1,436
		non-return valve			1.4571	1,000
		reducing connection			1.4571	1,000
		L-union	062-		1.4571	0,200

EKATO Rühr- und Mischtechnik GmbH
Agitator type: KP-C34Y060VGS-DFPX-0-15 Parts list no.: 20316741 Drawing no.: 20316741 C
Pos.	Piece	Denomination	Part-no.	Size	Material	Weight/PC (kg)
		tube	022-03-001		1.4571	0,012
		ball valve			1.4571/PTFE	0,200
		straight pipe union			1.4571	0,150
		seal ring			AISI316/ HNBR 70ShA, schwarz	0,001
		straight pipe union			1.4571	0,100
		Liquid Level Indicator complete			1.4571 ;Borosilikatglas;NBR	0,700
		straight pipe union			1.4571	0,110

EKATO Rühr- und Mischtechnik GmbH
Agitator type: Cooling-water-Installation Parts list no.: 20316393 Drawing no.: 20316393-C
Pos.	Piece	Denomination	Part-no.	Size	Material	Weight/PC (kg)
		straight pipe union			1.4571	0,150
		threaded flange			1.4571	3,941

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